Surface Mount Technology AOI Inspection Machine For PCBA Board Yamaha patch
Key Attributes
Specifications
Creamy White AOI Inspection Machine
,PCBA Board AOI Inspection Machine
Shenzhen Wanbo Technology Co., Ltd. is a professional high-tech enterprise focusing on SMT and THT automation equipment. Founded in 2015, the company is located in Fuyong, Bao’an District, Shenzhen, adjacent to the Shenzhen World Exhibition & Convention Center. We benefit from Shenzhen’s complete electronic manufacturing industrial chain, mature international logistics and superior foreign trade policies.
We adopt a unique business model of Manufacturing + Trade + Global Service. Our business covers independent equipment R&D and production, new/used imported equipment agency sales, and full-range supporting spare parts supply. We provide one-stop turnkey solutions for electronic manufacturing factories worldwide.
Our product lineup covers the entire electronic production process, including SMT inspection equipment, soldering equipment, core placement and insertion machines, automated peripheral equipment, as well as various spare parts and consumables. Our automation equipment serves diverse high-precision manufacturing scenarios with clear industry landing applications. Widely applied in consumer electronics (smartphones, tablets, TWS earphones, smart watches and power banks), automotive electronics (vehicle central control boards, ADAS radar modules, BMS battery management boards and automotive lighting driver boards), new energy industry (energy storage power boards, photovoltaic inverter boards and charging pile control boards), industrial control & security (PLC mainboards, sensor modules and surveillance camera circuit boards), medical electronics (portable diagnostic devices, monitoring equipment and medical sensor boards), communication devices (5G base station components, routers and optical modules), and smart home appliances (intelligent TV, air conditioner and robot cleaner control panels). We support OEM customization, non-standard equipment customization and full production line configuration.
AOI Inspection Machine SMT patches and inspection equipment
1. Product introduction
1. AOI principle: use modern optical principles and digital camera technology to shoot the detected object in real time, analyze and process the captured image through computer and special software, and automatically generate detection results.
2. AOI function: AOI effective detection rate: more than 99% (manual detection rate: about 70%);
Reduce labor: 2-4 people/production line, high detection efficiency;
Through the SPC function, the process defects can be accurately counted and can be effectively controlled;
The stability is much higher than that of labor, long-term use, the comprehensive cost can be significantly reduced;
It can enhance the company's comprehensive strength and effectively improve the company's overall competitiveness.
3. AOI advantages:
1) Inspectable items:
After the wave soldering of the DIP plug-in: more tin, less tin, tin hole, short circuit, pin not out, etc.
SMT: missing parts, misalignment, wrong parts, polarity reverse, breakage, pollution, less tin, more tin, short circuit, virtual soldering, etc.
Polar two-legged pieces
Polar bilegs, including polar bipedals, diodes and other components, which are also common components of solder after the furnace.
This type of component device has polarity (directionality), some with silk screen printing, and the silk screen printing is mostly fuzzy screen printing;
Some have polarity markings, which are mostly a fixed area of the component. Its registration diagram is as follows:
In the figure above, the red box is the main frame, the blue box is the less tin (empty welding, missing parts) box,
the purple box is the wrong part box, and the yellow box is the polar box. Its registration form is as follows:
As shown in Figure (1) above, all the sensing items for resistors. Its registration and debugging are as follows:
| Component Type | Detection Item | Description |
| resistance | Ontology frame | The function of the body frame is to position and offset. Its registration and debugging are described in the "<Basic detection items for wave soldering ><Offset>Offset" algorithm using the "NCC" algorithm. |
| Less tin frame | The role of the solder frame is to detect the creeping condition of the solder joint. Its registration and debugging are shown in the "<Basic detection items for wave soldering ><Offset>less tin" algorithm using the "COLOR" algorithm. | |
| Empty weld frame | The purpose of the empty welding frame is to detect whether the solder joint has been empty welded. Its registration and debugging are shown in < Basic detection items for wave soldering>the "< Empty welding>Air Welding" algorithm using the "COLOR" algorithm. | |
| Wrong (missing) box | The function of the wrong part frame is to detect whether the solder joint is the wrong part, side standing, standing monument, and white. Its registration and debugging are described in the "Error" algorithm < Basic detection items for wave soldering>< Wrong piece>using the "OCV" algorithm. |
Tip: AOI replaces unreliable manual inspection, accurately detects various defects in PCBA assembly and solder joints, reduces missed defects and customer complaints, lowers labor and scrap costs, improves production line efficiency, and provides quality data for process optimization, thereby meeting major clients’ automated factory audit standards.
