22 Inch LCD Automated Visual Inspection Equipment Support Output OK / Ng Buff Shunt

Shenzhen Wanbo(Sanzhu) Technology Co., Ltd. is a professional high-tech enterprise focusing on SMT and THT automation equipment. Founded in 2015, the company is located in Fuyong, Bao’an District, Shenzhen, adjacent to the Shenzhen World Exhibition & Convention Center. We benefit from Shenzhen’s complete electronic manufacturing industrial chain, mature international logistics and superior foreign trade policies.

We adopt a unique business model of Manufacturing + Trade + Global Service. Our business covers independent equipment R&D and production, new/used imported equipment agency sales, and full-range supporting spare parts supply. We provide one-stop turnkey solutions for electronic manufacturing factories worldwide.

Our product lineup covers the entire electronic production process, including SMT inspection equipment, soldering equipment, core placement and insertion machines, automated peripheral equipment, as well as various spare parts and consumables. We support OEM customization, non-standard equipment customization and full production line configuration.

After years of industrial accumulation, Wanbo(Sanzhu) Technology has built a professional technical R&D team, standardized production system and global foreign trade service team. With stable equipment performance, strict quality control and flexible customization capabilities, we have established long-term cooperative relationships with customers and authorized distributors across Southeast Asia, South Asia, the Middle East and other global regions.

Focusing on quality and service, we are committed to providing cost-effective SMT automation equipment and reliable technical support for global electronic manufacturers, and strive to become a trusted long-term partner in the global intelligent manufacturing industry.

SZ-X3 Offline DIP AOI Equipment SpecificationProduct

Name: AOI Optical Inspection Equipment  Model: Offline SZ-X3 DIP Version

I. Product Introduction

1. AOI Working Principle

The equipment adopts modern optical principles and digital camera technology to capture real-time images of inspected workpieces. The captured images are analyzed and processed by a computer and professional dedicated software to automatically generate accurate inspection results.

2. Core Functions of AOI

•        High Inspection Accuracy: The effective inspection rate of AOI equipment exceeds 99%, while the manual inspection accuracy is only about 70%.

•        Labor Cost Reduction: It can reduce 2-4 inspectors for each production line and greatly improve overall inspection efficiency.

•        Precise Process Control: Built-in SPC statistical function can accurately count various process defects and realize standardized and refined production quality management.

•        Superior Stability & Low Long-term Cost: The inspection stability is far higher than manual operation, which effectively reduces the comprehensive operating cost of long-term production.

•        Enterprise Competitiveness Improvement: Intelligent automatic inspection helps upgrade enterprise production strength and enhance core market competitiveness.

3. Core Advantages of AOI Equipment

(1) Comprehensive Inspection Items

•        Post-wave Soldering DIP Inspection: Detect excessive solder, insufficient solder, solder voids, short circuits, unexposed pins and other common plug-in defects.

•        SMT Inspection: Detect missing components, offset components, wrong components, reversed polarity, damaged parts, surface contamination, insufficient solder, excessive solder, short circuits, cold solder joints and other SMT process defects.

(2) Powerful Intelligent Software Functions

•        Color extraction & statistical analysis

•        Optical Character Recognition (OCR)

•        Color distance analysis

•        IC bridging defect detection

•        Black-and-white specific gravity analysis

•        Brightness analysis calibration

•        Graph similarity comparison analysis

•        CAD data one-click import

•        Professional SPC process statistical function

•        Multi-level operation authority management

•        Automatic barcode scanning & identification

•        Offline independent programming function

•        CAD data intelligent processing

•        Automatic bottom-side component identification & inspection

•        Multi-board simultaneous inspection support

•        Multi-machine interconnection & linkage control

•        Self-built standard component library

•        Customizable daily/weekly/monthly inspection report export

•        Support connection of multiple maintenance stations

(3) Precision Mechanical Structure Design

•        High-rigidity integrated machine base with optimized mechanical center of gravity, ensuring low vibration and stable operation, with elegant and compact appearance.

•        Equipped with high-precision ball screws and linear guide rails to guarantee ultra-high positioning accuracy.

•        Precision automatic fixture design, realizing fast and convenient PCB loading and unloading.

•        Exquisite assembly technology and strict quality control ensure long-term stable service life of the whole machine.

(4) Stable and Reliable Electrical Control System

•        Mature and stable servo drive system with stable and reliable power output.

•        Adopt advanced LS motion control system to ensure accurate and smooth equipment operation.

•        Equipped with EPIX high-precision image capture and processing technology for clearer defect imaging.

•        Adopt OMRON brand electrical components with stable performance and long service life.

•        LAAP high-flexibility drag chain cable, with a service life of 5-8 million cycles.

•        Optimized circuit layout, safe operation, convenient maintenance and low failure rate.

(5) Scientific High-efficiency Light Source System

•        Adopt PHILIPS high-quality LED light source with stable luminous performance.

•        Precision integral processing technology ensures accurate light irradiation angle.

•        Strict brightness calibration test and long-term aging test are conducted before delivery.

•        The light source service life can reach up to 50,000 hours.

•        Adopt scientific three-color light imaging principle, which can distinguish component bodies and solder tin colors from multiple angles, realizing high-precision defect identification.

II. Technical Parameters of SZ-X3 Offline DIP AOI Equipment

III. After-sales Service Guarantee

1. Quality Guarantee

All equipment provided by Shenzhen Sanzhu Technology Co., Ltd. are original factory packaged products, fully compliant with national quality certification and quality management system standards. We will provide complete technical documents including product packing list, Chinese user manual, product certificate of conformity and warranty certificate.

2. Delivery, Installation & Inspection Standard

All products are manufactured and inspected with complete quality records. The equipment will undergo full-process and full-performance professional testing before delivery, and only be packaged and shipped after passing all inspection standards.

3. Delivery Cycle

We will arrange production and delivery strictly according to customer requirements. For urgent order demands, we can organize special production and installation teams to prioritize construction to meet customer delivery schedules.

4. Warranty Commitment

We provide free on-site equipment installation, commissioning and technical training for all supplied equipment. The whole machine enjoys one-year free warranty service, and we provide lifelong free technical consultation and after-sales support.

5. Service Response Mechanism

If you do not receive a WeChat reply within 15 minutes, please contact our after-sales hotline directly. Our professional after-sales service phone is available 24 hours a day to provide timely and efficient technical support.

6. Complete Service System

We provide about 3 days of professional on-site technical training for customers, to ensure that customer technicians can proficiently operate the equipment and master basic fault diagnosis and troubleshooting skills, realizing independent and safe use of the equipment.

In case of equipment failure, customers can contact our professional technical engineers in the first place, and feedback fault information through pictures, videos and text descriptions for remote fault analysis, judgment and solution guidance. For equipment maintenance services: customers shall bear the one-way express fee for return repair; the on-site maintenance time will be confirmed through independent communication according to the actual situation.

Note: AOI replaces unreliable manual inspection, accurately detects various defects in PCBA assembly and solder joints, reduces missed defects and customer complaints, lowers labor and scrap costs, improves production line efficiency, and provides quality data for process optimization, thereby meeting major clients’ automated factory audit standards.